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Welding Products - Mig Liners

Pierce Manufacturing Inc. May 2005

The following trial was conducted April/May 2005.  The tips were used on a Lincoln Fanuc Robot using a .052” metal-cored wire utilizing 85% Argon and 15% Carbon Dioxide.  The robot runs 20 to 24 hours per day, 5 days a week. 

Tregaskiss® CRZR Superior
Tip # Hours per Tip Hours per Tip
1 4 4
2 15.5 16
3 12 14
4 19.5 22.5
5 12.5 13.5
6 15 21
7 5.5 6.75
8 2
9 3.5
Total Hours Run Time 89.5 97.75
Tips Used 9 7
Average Hours per Tip 9.94 13.96

The Superior Consumables tip ran 4.02 hours longer on average than the Tregaskiss® tip. 

Darrell D., AWS-CWI, CWE
Weld Trainer/Tester

SUMMARY by Superior Consumables Inc. 

4.02 hours / 9.94 hours equals 40% longer life. 

Less tips used 9/7 also means less down time to change tips increasing efficiencies by 28%.

DEXRER AXLE - CA / June 05  
         
Mig Tip Test - POWER TIP CuAg alloy.  
         
Welder # 2     Welder # 2  
Current tip     Power tip .045C  
Date Axles Produced   Date Axles Produced
14/06/2005 126   21/06/2005 148
15/06/2005 172   22/06/2005 129
16/06/2005 147   23/06/2005 179
17/06/2005 211   24/06/2005 157
18/06/2005 169   27/06/2005 242
20/06/2005 199   28/06/2005 142
  1024     997
Tips changed 5   Tips changed 2
         
         
Pad welder #1     Pad welder #1  
Current tip     Power tip .045C  
Date Axles Produced   Date Axles Produced
14/06/2005 190   22/06/2005 185
15/06/2005 154   23/06/2005 129
16/06/2005 238   24/06/2005 218
17/06/2005 239   27/06/2005 165
18/06/2005 183   28/06/2005 229
20/06/2005 252   29/06/2005 221
  1256     1147
Tips changed 7   Tips changed 1

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Bernard®, Binzel®, Tokin ®, OTC®, Panasonic®, Tregaskiss®, Tough Lock® and Tweco® are all Registered Trademarks of their respective holders. All reference to these trademarks or relevant product numbers is for reference only. Superior Consumables is in no way associated with any of these welding products companies.